The generation of thermal stress and strain during quenching.

A viscoelastic-plastic mathematical model was used to calculate the thermal stress and strain generated during the quenching of an infinite plate of high hardenability steel (835M30) in water, oil and Polymer. In the present work the mathematical model was modified to include the effect of initial stress on the rate of stress relaxation, which has been found to be significant. The data required to incorporate this effect into the calculations, were obtained experimentally during the-.present investigation. The effect of an applied stress during transformation (transformation plasticity) was also introduced in the mathematical model. The new model produced a marked improvement in the degree of agreement between the calculated and experimental residual stress, although the corresponding level of agreement in the case of residual strain was less good. In particular, strains after water quenching agreed less well with experiment as a consequence of the change in the model, although this drawback was not found after oil and polymer quenching. The new mathematical model was used to investigate the effect of martempering, section size and transformation temperature range on the generation of thermal stress and strain. A salt bath treatment above the Ms temperature followed by air cooling prevented residual stress development, but an oil quench after the salt bath treatment generated a level of residual stress at the end of cooling that was similar to that obtained after a direct oil quench from 850°C. Neither martempering process was successful in reducing residual strain.With.an increase in section size a reduction in the residual stress and an increase in the distortions was obtained after a water quench. However, after oil quenching the overall effect of section size on residual stress and strain was small. The effect of variation in the transformation temperature range was found to be small in the case of residual stress but an increase in Ms temperature produced a significant increase in the level of residual strain.